Lies, Big Lies And LED Lightbulb Lifespan Promises

October 29, 2024 by Maya Posch 23 Comments

Checking the voltages on a dead LED lightbulb. Best done by a professional, obviously. (Credit: The Doubtful Technician, YouTube)

We have probably all seen the marketing blurbs on packaging and elsewhere promoting the amazing lifespan of LED lighting solutions. Theoretically you should be able to install a LED bulb in a fixture that used to hold that incandescent lightbulb which had to be replaced annually and have it last a decade or longer. Yet we seem to replace these LED bulbs much more often than that, with them suffering a range of issues. To get to the root cause of this, [The Doubtful Technician] decided to perform an autopsy on a range of dead lightbulbs which he got from a variety of sources and brands.

One lamp is an Amazon-bought one by a seller who seems to have vanished, but was promised over 3 years of constant use. Other than the fun blinding of oneself while testing, this one was easy to diagnose, with a dodgy solder joint on a resistor in a MELF package. The next one from Lowes was very dim, and required popping open with some gentle force, which revealed as likely culprit a shorted SMD resistor. Finally a more substantial (i.e. heavier) bulb was tested which had survived about 7 years in the basement until it and its siblings began to suddenly die. Some might consider this the normal lifespan, but what really failed in them?

The electronics in this last bulb were the most impressive, with a full switch mode power supply (SMPS) that appears to have suffered a failure. Ultimately the pattern with these three bulbs was that while the LEDs themselves were still fine, it were things like the soldering joints and singular components on the LED driver PCB that had failed. Without an easy way to repair these issues, and with merely opening the average LED lightbulb being rather destructive, this seems like another area where what should be easy repairs are in fact not, and more e-waste is created.

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BNCs For An Old Instrument

October 27, 2024 by Jenny List 5 Comments

Back in the summer our eye was caught by [Jazzy Jane]’s new signal generator, or perhaps we should say her new-to-her signal generator. It’s an Advance E1 from around 1950, and it was particularly interesting from here because it matches the model on the shelf above this bench. She’s back with a new video on the E1, allowing us a further look inside it as she replaces a dead capacitor, gets its audio oscillator working, and upgrades its sockets.

Treating us to a further peek inside the unit, first up is a leaky capacitor. Then a knotty question for old tech enthusiasts, to upgrade or not? The ancient co-ax connectors are out of place on a modern bench, so does originality matter enough to give it a set of BNC sockets? We’d tend to agree; just because we have some adapters for the unit here doesn’t mean it’s convenient. Following on from that is a period variable frequency audio mod which has failed, so out that comes and a little fault-finding is required to get the wiring of the audio transformer.

These instruments are not by any means compact, but they do have the advantage of being exceptionally well-built and above all cheap. We hope readers appreciate videos like the one below the break, and that you’re encouraged not to be scared of diving in to older items like this one to fix them. Meanwhile the first installment is here.

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A stack of Activation Locked MacBooks destined for the shredder in refurbisher [John Bumstead]’s workshop.

Apple IOS 18’s New Repair Assistant: Easier Parts Pairing Yet With Many Limitations

October 27, 2024 by Maya Posch 12 Comments

Over the years, Apple has gone all-in on parts pairing. Virtually every component in an iPhone and iPad has a unique ID that’s kept in a big database over at Apple, which limits replacement parts to only those which have their pairing with the host system officially sanctified by Apple. With iOS 18 there seems to be somewhat of a change in how difficult getting a pairing approved, in the form of Apple’s new Repair Assistant. According to early responses by [iFixit] and in a video by [Hugh Jeffreys] the experience is ‘promising but flawed’.

As noted in the official Apple support page, the Repair Assistant is limited to the iPhone 15+, iPad Pro (M4) and iPad Air (M2), which still leaves many devices unable to make use of this feature. For the lucky few, however, this theoretically means that you can forego having to contact Apple directly to approve new parts. Instead the assistant will boot into its own environment, perform the pairing and calibration and allow you to go on your merry way with (theoretically) all functionality fully accessible.

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McDonalds Ice Cream Machines Gain A DMCA Exemption

October 26, 2024 by Jenny List 61 Comments

An unlikely theatre for an act in the right-to-repair saga came last year in the form of McDonalds restaurants, whose McFlurry ice cream machines are prone to breakdown. The manufacturer had locked them down, and a franchisee with a broken machine had no option but to call them for an expensive repair job. iFixit and Public Knowledge challenged this with a request for a DMCA exemption from the Copyright Office, and now news emerges that this has been granted.

The exemption in question isn’t specific to McDonalds, instead it applies to retail food preparation equipment in general, which includes ice-cream machines. We’re guessing that franchisees won’t be breaking out the screwdrivers either, instead it’s likely to lower significantly the cost of a service contract for them and any other food industry operators hit with the same problem. Meanwhile any hackers who’ve picked up an old machine can now fix it themselves without breaking the law, and maybe the chances of your local Mickey D’s having no McFlurries have gone down.

This story has featured more than once on these pages, so catch up here, and here.

Simple PCB Repairs Keep Old Vehicle Out Of The Crusher

October 24, 2024 by Dan Maloney 21 Comments

For those of us devoted to keeping an older vehicle on the road, the struggle is real. We know that at some point, a part will go bad and we’ll learn that it’s no longer available from the dealer or in the aftermarket, at least at a reasonable cost. We might get lucky and find a replacement at the boneyard, but if not — well, it was nice knowing ya, faithful chariot.

It doesn’t have to be that way, though, at least if the wonky part is one of the many computer modules found in most cars made in the last few decades. Sometimes they can be repaired, as with this engine control module from a Ford F350 pickup. Admittedly, [jeffescortlx] got pretty lucky with this module, which with its trio of obviously defective electrolytics practically diagnosed itself. He also had the advantage of the module’s mid-90s technology, which still relied heavily on through-hole parts, making the repair easier.

Unfortunately, his luck stopped there, as the caps had released the schmoo and corroded quite a few traces on the PCB. Complicating the repair was the conformal coating on everything, a common problem on any electronics used in rough environments. It took a bit of probing and poking to locate all the open traces, which included a mystery trace far away from any of the leaky caps. Magnet wire was used to repair the damaged traces, the caps were replaced with new ones, and everything got a fresh coat of brush-on conformal coating.

Simple though they may be, we really enjoy these successful vehicle module repairs because they give us hope that when the day eventually comes, we’ll stand a chance of being able to perform some repair heroics. And it’s nice to know that something as simple as fixing a dead dashboard cluster can keep a car out of the crusher.

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Classic Heathkit OL-1 Scope Gets Some TLC

October 23, 2024 by Al Williams 9 Comments

These days, not only are oscilloscopes very common, but even a cheap instrument today would have been the envy of the world’s greatest labs not that long ago. But back in the day, the home experimenter basically had two choices: buy a surplus scope that a big company was getting rid of or build a Heathkit. [Radiotvphononut] bought an old Heathkit OL-1 scope at an estate sale and set about putting it back in service.

If you are used to a modern scope, you’ll be amazed at how simple a scope like this can be. A handful of tubes and a CRT is the bulk of it. Of course, the OL-1 is an analog scope with a 400 kHz bandwidth. It did, however, have two channels, which was a rarity at the time.

The OL-1 was sold for a few years up to 1956 and cost about $30 as a kit. There was a version with a larger screen (five whole inches) that cost an extra $40, so you can bet there were more OL-1s sold since $40 was a big ask in 1956. While they don’t seem like much today, you were probably the envy of the ham club in 1956 when you lugged this in for show and tell.

This is a long video, but it pays off at the end. Overall, this was a more capable scope than the $66 scope from 10 years earlier we looked at. Did you ever wonder how people visualized signals before the CRT? Funny, we did too.

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Give Your SMD Components A Lift

October 22, 2024 by Al Williams 10 Comments

When you are troubleshooting, it is sometimes useful to disconnect a part of your circuit to see what happens. If your new PCB isn’t perfect, you might also need to add some extra wires or components — not that any of us will ever admit to doing that, of course. When ICs were in sockets, it was easy to do that. [MrSolderFix] shows his technique for lifting pins on SMD devices in the video below.

He doesn’t use anything exotic beyond a microscope. Just flux, a simple iron, and a scalpel blade. Oh, and very steady hands. The idea is to heat the joint, gently lift the pin with the blade, and wick away excess solder. If you do it right, you’ll be able to put the pin back down where it belongs later. He makes the sensible suggestion of covering the pad with a bit of tape if you want to be sure not to accidentally short it during testing. Or, you can bend the pin all the way back if you know you won’t want to restore it to its original position.

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