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45 Articles

Junk Bin Build Lets You Test Fuel Injectors On The Cheap

July 30, 2024 by 32 Comments

Fiddle around with cars long enough and you’ll realize two things: first, anything beyond the simplest repairs will probably require some kind of specialized tool, and second, those tools can be prohibitively expensive. That doesn’t mean you’re out of luck, though, especially if you’ve got scrap galore and a DIY spirit, as this junk bin fuel injector test stand ably demonstrates.

[Desert Rat Racer]’s test rig is designed to support four injectors at once and to test them under conditions as close as possible to what they’ll experience when installed. To that end, [Rat] mounted a junk intake manifold to a stand made from scrap wood and metal found by the side of the road. A pickle jar serves as a reservoir for the test fluid — he wisely used mineral spirits as a safer substitute for gasoline — and a scrap electric fuel pump pressurizes a junk fuel rail, which distributes fuel to the injectors under test.

For testing, the injectors are wired up to an electric injector tester, which is one of the few off-the-shelf components in the build. The fuel pump and injectors are powered by the 12 volt rail of a scrapped PC power supply. Just being able to watch the spray pattern is often enough to find a faulty injector, but in case a more quantitative test is indicated, each injector is positioned over a cheap glass cylinder to catch the test fluid, and scraps of a tape measure are used to measure the depth of the collected fluid. No fancy — and expensive — graduated cylinders required.

While we truly respect the hackiness of [Desert Rat Racer]’s build, the concept of avoiding buying tactical tools is foreign to us. We understand the logic of not dropping a ton on a single-use tool, but where’s the fancy blow-molded plastic case?

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Concrete Clears Its Own Snow

March 24, 2024 by 25 Comments

Humans are not creatures well suited to cold environments. Without a large amount of effort to provide clothing, homes, and food to areas with substantial winters, very few of us would survive. The same is true of a lot of our infrastructure since things like ice, frost heave, and large temperature swings can all negatively impact buildings, roadways, and other structures. A team at Drexel University in Pennsylvania has created a type of concrete they hope might solve some issues with the material in cold climates.

Specifically when it comes to sidewalks and roadways, traditional methods of snow and ice removal such as plowing and salting are generally damaging to the surface material, with salting additionally being damaging to vehicles. Freeze-thaw cycles aren’t kind to these surfaces either. This concrete, on the other hand, contains a low-temperature liquid paraffin which releases heat when it has a phase change, from a liquid to a solid. By incorporating the material into the concrete, it can warm itself as temperatures drop, maintaining a temperature above freezing to melt ice and snow. The warming effect isn’t indefinite, but lasts a significant amount of time during testing.

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Ford Patent Wants To Save Internal Combustion

March 10, 2024 by 85 Comments

There’s no doubt the venerable internal combustion engine is under fire. A recent patent filing from Ford claims it can dramatically reduce emissions and, if true, the technology might give classic engines a few more years of service life, according to [CarBuzz].

The patent in question centers on improving the evaporative emission system’s performance. The usual evaporative emission system stores fuel fumes in a carbon-filled canister. The canister absorbs fuel vapor when under high pressure. When the engine idles and pressure in the cylinder drops, the canister releases fumes, which are combusted with ordinary fuel/air mixture.

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Satellite Provides Detailed Data On Antarctic Ice

February 2, 2024 by 19 Comments

Ever since the first satellites started imaging the Earth, scientists have been using the data gathered to learn more about our planet and improve the lives of its inhabitants. From weather forecasting to improving crop yields, satellites have been put to work in a wide array of tasks. The data they gather can go beyond imaging as well. A new Chinese satellite known as Fengyun-3E is using some novel approaches to monitor Antarctic sea ice in order to help scientists better understand the changing climate at the poles.

While it is equipped with a number of other sensors, one of the more intriguing is a piece of equipment called WindRad which uses radar to measure wind at various locations and altitudes based on how the radar waves bounce off of the atmosphere at various places.  Scientists have also been able to use this sensor to monitor sea ice, and can use the data gathered to distinguish new sea ice from ice which is many years old, allowing them to better understand ice formation and loss at the poles. It’s also the first weather satellite to be placed in an early morning orbit, allowing it to use the long shadows cast by the sun on objects on Earth’s surface to gather more information than a satellite in other orbits might be able to.

With plenty of other imaging sensors on board and a polar orbit, it has other missions beyond monitoring sea ice. But the data that it gathers around Antarctica should give scientists more information to improve climate models and understand the behavior of sea ice at a deeper level. Weather data from satellites like these isn’t always confined to academia, though. Plenty of weather satellites broadcast their maps and data unencrypted on radio bands that anyone can access.

DIY Cleats Give You Traction In Ice And Snow

December 24, 2023 by 16 Comments

It’s getting into the cold and snowy season for much of the world, and that means it can be slippy when you go walking outside. If you need more traction, but your shoes don’t have spikes, fear not. You can build yourself a set of these nifty strap-on cleats designed by [Zero To Infinity].

The cleats are a 3D printed design, which [Zero To Infinity] modeled in Fusion 360 to match their own shoes. Obviously, everybody’s shoes differ, so they’ve provided simple instructions on how to design your own similar cleats to suit your personal footwear. They’re then printed in a stiff TPU to give them the right amount of flex for bending to conform to the shoe. The cleats themselves are simply M4 bolts, nuts, and washers screwed through the cleats, pointy-side down. They can then be strapped to a shoe, and you’re done!

We’d love to see a set of snow shoes that are fully printed and ready to accept cleats. Indeed, we’ve seen some neat printed sneaker designs before. They haven’t really caught on yet, but there’s nothing to stop you printing the hottest kicks of 2024 right in your own home. When you do, don’t hesitate to hit up the tipsline!

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Hackaday Links: December 3, 2023

December 3, 2023 by 28 Comments

Sure, it does less than originally promised, but hey — at least it’s more expensive. That about sums up Tesla fans’ feelings after the long-awaited Cybertruck reveal at the Texas Gigafactory on Thursday, where Elon Musk himself handed over the keys — or their Cyber equivalent — to a few new owners. These are expensive machines — $61,000 for the two-motor model, and just shy of $100,000 for the three-motor all-wheel-drive model with all the bells and whistles. That’s considerably more than they were expected to cost back in 2019, a fact which may be at least partially behind the drop in Tesla shares after the launch.

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Rock Tumbler Doubles As Ice Cream Maker

June 19, 2023 by 13 Comments

When working with limited space or even with limited funding, finding a tool that can do many things for less space or cost than its separate counterparts is a tempting option. The most common downside is that these tools often can’t perform as well as the single-purpose tools they replace, with the obvious example being a pocket-sized multitool or Swiss Army knife. Even things like combination drill and driver tools, adjustable crescent wrenches, or even a kitchen stand mixer can’t quite perform as well as their dedicated counterparts. So when we find a tool that can do two things equally well, like this rock tumbler that can also make a delicious bowl of ice cream, it’s definitely noteworthy.

The project comes to us by way of [North_Stordeur] whose main goal was to create a delicious bowl of ice cream but was deterred by the cost of purpose-built ice cream makers. Making ice cream isn’t a particularly complex process, though, and [North_Stordeur ] realized that grinding down ice for ice cream shares similarities with tumbling and polishing rocks. Normally, the rocks to be polished are placed in a drum with grit and a liquid, then the drum is placed on the tumbler and spun, which causes the rocks to bounce around inside the drum with the grit and smooth out relatively quickly. Replacing sugar for grit, ice for rocks, and milk for the liquid, the ice eventually is worn all the way down, creating an excellent bowl of ice cream.

Truly, the only downside we could see with a build like this is that the drum in the National Geographic rock tumbler that [North_Stordeur] chose for this project looks like it would only make a single serving at a time. However, with picky eaters around who like their own additions to ice cream, this might be a perk as everyone can make exactly the style they like with their own choice of flavors. It’s an excellent discovery for anyone already grinding and polishing rocks or someone who has already built a DIY ball mill for any number of other uses.